Sharing builders ideas

I had the pleasure a couple of weeks ago of popping over to the UK in the car with my wife … This time on the overnight boat .. This takes a snip at around 11 hours from Jersey to Portsmouth ! But pretty much always runs come rain or shine or gales or whatever

Paul HS had kindly put my in contact with another builder during my ‘hot oil’ period and it was this chap along with another in Holland who kindly sent me pictures of intakes and oil cooler sizes that delivered the knowledge I needed to fix the problem

Charles (Blount) is a fantastic character and kindly arranged to meet up with us at a very small grass strip just North of Andover.

G-YELP has flown many more hours than mine so it’s good to share experiences and ideas on little tweaks that have been made.

I particularly liked the fitting of the top wing roots to the wing vs fitting them to the cabane .. I had found that mine were catching as the wing swung through its arc to seat and this easy change means there won’t be that catch .. And it looks like I can trim down the width as well using this method which I think will be neater .. I will add pictures later when I have switched their fittings

Charles had also put a small rubber edge on the lower wing fittings to soften the joint between alloy edged root and the side covering of the body… Will get on line and source some of that.

Charles cockpit seemed much roomier but I think that’s because his panel is the square type which gives much better leg access .. Mine is still very F1 type access and I was watching last weeks F1 from Azerbaijan where the drivers support their upper half whilst sliding their legs in then bum down but have to raise both arms skyward to then bring them down into the the cockpit 😄

I also spotted a 12v socket mounted on the left with wires running under the seat … Under and rear seat back heating ! How ‘cool’ is that ! !

We had  great chat about loads of other bits before departing … Many thanks Charles and look forward to flying mine over sometime

LAA sign off !!!

Having re submitted my newly double checked max straight and level speed of 75MPH Jon at the LAA was still curious as to why it had been 80 originally and then I had reported 70 after adding the wing roots when, to all intents and purposes, it should have got faster !

I too had been thinking this was a bit odd and we wanted to work out what had happened or was it simply a Mia read on my part ..

Eventually I remembered where I had got the original 80 reading from ..

When you are taking these readings and noting them down you have a few problems … You are in an open topped biplane with a very small cockpit and, although she does generally fly hands off .. It’s not something that you do for very long and I like to sit with right hand on the stick and left in the throttle .. That doesn’t leave many hands to write with !

So I hit in the idea early in the test programme of taking my mobile and activating Skey Demon just as I started up … This would give me speeds and times and routes which I could note and tie in with go pro footage later.

On one of the early flights where I noted speeds I duly put this in my LAA papers and carried on flying … Of course I now realise that was giving me GROUND speed not air speed ! I remember one early flight I had well over 100 ground speed ! DOH !

Jon was happy and has now sent all the paperwork off to the CAA with a cautionary note saying .. ” .. We understand your eagerness to fly ..  But .. Await the full paperwork – earl or electronic – before flying ” !

Its only a few more days to wait THEN I have officially built a REAL aeroplane !!! 😃✈️

Landing and wing folding

One of the main reasons for buying this lovely little aircraft is the ease of storage

I decided to leave the go pro running and show the folding away after my airspeed test

For interest.. landing runway 26 at Jersey wind 310 at 12

12 mins in the jury struts go in to support the folding wings

13 mins in for the foldaway ….

Post 397 – Re check of straight and level speed

Following my last submission of the full Flight Test Schedule – some 14 pages of statistical information gleaned from test flights – I had noted that the max Airspeed was now about 70 mph

This showed a change from my original submission of 80mph and Jon at the LAA wondered why – given that the addition of the wing roots should make it better if anything ?

I duly did a single flight re test last Thursday evening to re check

Just after take off and level at 1000 I pushed forward on the stick to stop the climb and pushed full throttle and let it all settle down

Now, with the wing roots on she just wants to climb at full power but holding her there the airspeed began to climb steadily up the dial and guess what .. smack in the middle – 75mph

Having thought about the reason long and hard I realised that my 80 had probable been me using the SkyDemon app on my mobile to record each flight and noted down ground speed ! It was easier using this device than all the paperwork in an open cockpit

Tip scrape

At the end of my successful power climb retest yesterday I brought her back into the busy circuit at Jersey for a touch and go and once circuit then land.

The principle idea of the first circuit was to get a feel for just how much crosswind there was .. Forecast was between 10 and 14kts mostly at 90′ but sometimes swinging from 180′ to 210′

The first touch was pretty much just that .. Wheeled on and felt the gust so straight on he throttle and up and away .. Lots of rudder to make sure I got a nice (in line with the runway) departure … You see so many (and some commercial) veering or drifting off 20 or more degrees !

The second arrival (to land) was interesting .. And I’m writing it now to share knowledge and how not to do it !

As it was a little choppy on the approach – will add the video shortly – you can see I’m having to use a fair bit of aileron BOTH ways to maintain a nice approach path. Even when I got into ground effect it was still a little blustery BUT …

On reflection my approach speed was too high .. Higher than i normally do in the Sherwood .. I use his technique in the PA28 on days like this and it all works nicely .. Trying to bleed off that speed in a light skippy biplane with the associated gusty conditions was not good

Now, holding off just above the runway to lose some of the excess speed AND also trying to get it down before the next gust I managed to get her smoothly into the main wheels BUT still had too much speed … The INTO wind wing lifted .. And your instinct is to aileron correct it but the problem now is that your ailerons are pretty much none effective .. Should have gone around

She then starts to be driven into the start of a ground loop … Luckily my over speed wasn’t that much .. So the starboard wing tip touched the runway …. Scrape …. Powering right off calmed everything down … Felt awful in the ‘plane and you can see me shaking my head !

2 mins 10 into this you can see the aileron work to keep her straight and level and 2 min 30 the tip down …

The go pro footage shows the ‘event’ … Not particularly elegant … The scrape was about the size of a 50p piece

LEARNINGS

– 14 kts is beyond my current skill limit with the aircraft

– Have done similar with the Stampe but had 80 hours on that and had a better (more current) method of crabbing vs wing down

– Need to practice and build up my techniques again

– Don’t use excess speed to overcome approach conditions

Footnote – having done this rubbish approach and taxiing in with my head down … A Flybe commercial taxiing was told to hold short and let me depart the taxiway and taxi behind me ….he then asked the tower what aicraft type the little Yellow Biplane was and was very complimentary about it .. Finishing with .. “We have all done that .. ” .. Nice touch 😄✈️

Bad crimping …

After some re work of sone original crimped connectors and ground checked I took off today to run a secondary climb test as the first one had proved unsuccessful due to a slightly warm running CHT- 207′ reading

The problem was located to a bad crimp that allowed the unsheathed wire to move fractionally

The offending item was re crimped – along with a few others and re heat sealed

The crosswind today (10 June) was 10 gusting 14 but tomorrow is forecast to be BKN 300 at times ;(

Took off and went into the climb at 1000′ just downwind

Climbed steadily up to just over 4,000′ and CHT didn’t top 167 ‘C !

On topping out I throttled back to around 2,600 and the ‘plane just putted around and did not lose any height for around 10 mins !

Slight problem above – my second crosswind landing in 14kt at 90′ had a wing tip down and a slight scrape ! Embarrassing but I now know my limit !

New extension to test certificate

Following lots of grotty weather over the recent months my test certificate provided by the LAA ran out so I needed an extension. Also, my slightly hot running engine meant I needed to review and run a final test of the climb  and (as suggested by the LAA Deputy Chief Engineer Jon Viner) a stall test.

Duly got my new certificate signed by the local Engineer (Bob Wright from CIAS) and took off 15 minutes later ! – not like i’m keen or anything ….

Having added the wing roots the take off and climb out were amazingly different and found myself trying to stop her climbing so much .. throttling back gave me a good rate of climb and a much calmer engine !

Flew down to the South East training area of Jersey .. idyllic as the tide was out revealing lovely beaches and rcoks and shallow clear blue water. Slow turning climb and more  power but still running a little warm so decided to end up having a fun 30 mins handling and then redid the stall test. Again – she just wants to keep flying .. 40 and she is till reluctant to go … finally full back and around 1,000 rpm and the nose bobbed down…

Back into a lovely sunset and slow landing. As the handling had changed significantly I suspected it was going to behave differently and I managed my worst landing to date in the 42 so far ! .. touching poss a little tail first … NOT the ideal … It was gentle and stayed put on the first arrival.

I then created and fitted a temporary gurney to see if I could coax more air to suck out of the lower cowl by providing a pressure drop in front of the lower exit hole. Quick circuit test proved it didn’t work ! running much hotter BUT it did prove I was in the right area 🙂

Plan now is to increase through flow through the top cowl by checking air dams in the top cowls (forcing more air over the rear cylinders) and also block the front area around the new oil cooler to prevent ‘Leakage’ through the lower cowl and hence devaluing the high pressure in the upper cowl ..

Wow .. the stuff you have to learn ! Whish I had my own wind tunnel !

General Feedback

Hello all

I was looking at the site access statistics today and it looks like a lot are still reading the site which is nice …

I saw that someone had looked at the wing covering post and re read it myself and realized that I hadn’t written it particularly clearly – so took the opportunity to re write

If anyone reads anything and thinks – I would like a bit more detailed explanation then please please feel free to just pop a reply 😉 be delighted to review and update for the benefit of others

Cheers

David

07797 717340

dsbreflex@gmail.com

More haste … less speed …

ok .. collated all the paperwork and forms and brought all the figures together and submitted my honest replies and figures

What I failed to spot was that my CHT figures from my 3 min test climb were fractionally over the max that Jabiru stated.

Jon, from the LAA responded pretty quickly and noted that I would need to retest that section. So it’s a double check of the connectors – still think I may be suffering from some  not very good quality crimping tools on some of the fittings. Now I have a much better crimper that applies an even crimp pressure over the whole ‘body’ of any given electrical component and am slowly working through re crimping and heat shrinking everything

The other bit that will affect climb performance AND associated grunt is the fact that I made a conscious decision to leave the wing roots off all wings – so that I could inspect the wing fixing pegs throughout early testing.

Chatting with my good old pilot friend Chris Winch it was obvious that leaving a 3-4 inch gap from leading edge to trailing edge at the root of all 4 wings will NOT do a lot for maintaining high pressure under the wing ! And so means I need to keep power high to get the associated lift rate …

Wing roots now being finalized and look v nice and this WILL make a big difference

Just need to re submit an updated LAA worksheet to Jon and then request a flying extension for Test Certificate and hopefully get cooler faster climbs

LAA paperwork

Time to collate all the figures and complete the paperwork for the Light Aviation Authority (LAA)

The LAA provide a series of checklists and forms that you need to complete so got the main form off to them early last week

Their super efficient office got back to me pretty much same day to advise that I had forgotten to send the original test authorization certificate. In all the business of test flying I’d forgotten about that one BUT had made absolutely sure that my local LAA examiner (Bob Wright) had authorized the continued testing so all was good and just needed to complete the update on what had happened since last test cert was issued

I also needed to complete a new worksheet to cover those small changes since the last certificate was issued namely,

  • Increased oil cooler size
  • Additional battery added
  • New tailwheel

Forms duly done I checked the LAA office advice and they also require a completed Avionics checklist

This needed me to confirm that the Trig radio ( TY91) and Transponder (TT21) all operated to prescribed specification AND at a range of 20nm

Now,on an island 9 x 5 miles that’s quite tricky  and also trying to go out the LAA note on NOT operating more than 25 miles from your start base under testing …

This meant that a hope to Guernsey was the best way to do all this

Two flight plans were duly setup in SkyDemon using ZZZZ as the aircraft type and then using the ‘TYP/’ code to state it as a Sherwood Ranger.

The 21 miles to Guernsey that I have flown so so many times in a PA28 suddenly looked like a lot of water away !

Having spoken with the great team at Jersey Air Traffic I advised them it was a final radio test and could I have 2000′ and also switch frequency early .. they switched me from Jersey tower 119.45 to Guernsey Approach 128.65 almost on take off .. so test done !

Still well worth the trip over to the other island  though and great service from my friends in ASG over there

Nice touch as I taxied out for the return when the crash crew drove their land rover up alongside and jumped out to take a picture !

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